Tired of getting fingers cut on sheet metal while using tin snips.
Easy way to cut aluminum sheet.
How to cut thin aluminum.
Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.
While these methods result in controlled accurate cuts with limited.
Easy ways to cut sheet metal panels.
Use a circular saw to make long straight cuts in thicker sheets of metal.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label.
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If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum.
This weakens the aluminium and creates a fracture line.
Check out this video.
The easiest methods for cutting sheet metal panels are not necessarily the simplest.
Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing.
If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface.
Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.