Design Sheet Metal Tool Box Plans

The box i have my students create in class ends up being 5 5 x 2 x 3 5.

Design sheet metal tool box plans.

Crosscut the four supports from a length of l shaped aluminum. Sheet metal is a different creature in this respect. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box. The sides will be 3 x 3 but we add 1 2 tabs on three sides.

Bends have radius sheet has thickness and tools need space to access a bend. Sheet metal tool tray. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. This is the first multiple part project my students work with in class that they will have to assemble together.

Make the five box panels using a jigsaw and a bosch t227d aluminum saw blade. A flat version of your box. I like this project because it makes the students re. Use the corner notcher to cut out any right angles.

This is the last sheet metal project i assign in my level one manufacturing class. So mark out two 4 x 3 1 2 sections of sheet metal and cut it in the metal shear. 1 first you want to make an expanded template for your box out of cardboard paper etc. It is easier to cut off a 4 x 12 strip if you have a 12 x 12 sheet first then cut two 3 1 2 pieces from that strip.

Make the tray.